Audi A4

Since 1994 of release

Repair and car operation



Audi А4
+ Running gear
+ Regular servicing
+ Engines
+ Turbo-supercharging
+ Exhaust system
+ Cooling system
+ Fuel tank and the fuel pump
+ The air filter and channels всасывания
+ Injection system
+ Coupling
+ Transmission and the main transfer
+ Suspension bracket of wheels and steering
+ Brakes
+ Wheels and tyres
+ The electrotechnical equipment
+ Ignition system
+ Illumination
+ The alarm equipment
+ Tools and devices
+ Heating and ventilation
- Body details
   Forward bumper
   Damages to result of failures
   Face-to-face part of the car
   Cowl
   Wings
   Lateral laths
   Doors
   Dismantling of doors
   Mirror of the external review
   Luggage carrier cover
   Back bumper
   Sliding/demountable roof
   Check of a corrosion-resistant coating of the bottom
   Procleaning of apertures for a water drain
+ Salon
Search of malfunctions
Technical characteristics



Dismantling of doors

At the removed facing of a door screws (arrows) which should be weakened to separate both parts of a door are visible. By means of "magnifier" the arrangement of "an adjusting wedge» (3) which for adjustment moves to a greater or lesser extent between «a support of assembly knots of a door» (1) and a basis of a door (2) is shown.

Dismantle of facing of doors

Here dismantle of facing of forward doors is described. Facing of back doors is dismantled, accordingly, as.

Dismantle of facing of a door, 1st stage: having wrung out a fixing ledge (2), remove handle facing window lifterа (1), then unscrew the handle (3).


Dismantle of facing of a door, 2nd stage: remove a bowl of the handle (4), having weakened the screw with a crosswise head (3), under it unscrew screws (1 and 2).


Dismantle of facing of a door, 3rd stage: unscrew screws (1) from the front party, cast away facing upwards to take out from grooves fixing hooks (2 and 3).


Dismantle of facing of a door, 4th stage: at the removed facing a cable of disconnecting contact (1) doors hang out from directing (3) and a control lever (2).


 PERFORMANCE ORDER

  1. Dismantle кривошипную the handle window lifterа: from an axis кривошипной handles insert under it a screw-driver and press a fixing uvula. Remove a covering to a handle axis. Under it unscrew the screw with a crosswise head.
  2. Remove downwards a bowl of the internal handle of a door after easing of the screw with a crosswise head.
  3. Behind the handle there are accessible other two screws with crosswise heads. Unscrew them.
  4. On the front party of facing ahead and behind unscrew on one screw with crosswise heads.
  5. The button of internal blocking of a door remains mounted.
  6. Now with fist blows from below on an armrest slightly line door facing upwards that clamps on a facing underside left grooves of a door box.
  7. Remove facing and cast away from a door a little.
  8. On an underside of disconnecting contact of a door take out a cover of a cable from directing and hang out a cable.
  9. Disconnect штекерные sockets on switches and on dynamics.
  10. If it is necessary, cautiously remove изоляционную a film behind on door facing. Track that it has not torn in places of clamps and contacts of switches.
  11. Before facing installation insert intermediate rubber details into apertures of clamps in a door box (if they have departed at dismantle).
  12. That clamps moved is better, grease rubber details with a small amount of vaseline or silicone paste.
  13. Track that изоляционная the film has been carefully inserted on a facing underside. It should be inserted into deepening on facing perimetre.
  14. At installation pay attention to that the button of blocking of a door has been correctly inserted into an aperture in facing.

Detachment of details of a door

For example, after a metal small damage it can appear necessary to remove a basis of a door from a support of its assembly knots. In this case it is recommended to varnish a new basis of a door before installation. Though after that it is necessary to work very cautiously.

 PERFORMANCE ORDER

  1. Dismantle door facing.
  2. Dismantle a door how it is described above, and put an outer side on a soft lining (polyfoam, a woollen blanket).
  3. Take out from fixing clips of a bar of management of the external handle of a door and a lock drum. For this purpose cast away on clips on 90 ° a lock latch.
  4. Loosen the four fixing screws on the front parties of a door.
  5. Remove a support of assembly knots of a door upwards.

Dismantling of the external handle of a door

1 – a drum of the lock with a heating element;
2 – the door handle;
3 – a rotary latch;

4 – the decorative panel;
5 – fixing bolt TORX ahead.
By arrow the spring clip of an operating bar of disconnecting contact is shown.

Operating bar of the lock with following details

1 – the lever of a drum of the lock;
2 – a spring clip;
3 – a bar;

4 – an operating spring clip;
5 – the switching off lever of the lock.

Стеклоподъемник it is visible from the back party on functional model:

1 – the top directing roller;
2 – the directing tyre window lifterа;
3 – the support has flown down;

4 – the engine window lifterа.
Arrows – screw connections of glass/steklopodemnika.


In a photo screws (1 and 2) which should be weakened for a detachment of both parts of a door are shown.


The door lock hangs only on two screws (1 and 2). But at preliminary works on lock dismantle considerable volume since it is necessary to dismantle «a support of assembly knots» from a door basis.


Dismantle of the external handle of a door: besides other, it is necessary to cast away a rotary latch (1) and to unscrew bolt TORX (2).


In drawing screw connection (2) window lifterа with glass of a window (1) behind in a box of a forward door is shown.

Door-lock dismantle

 PERFORMANCE ORDER

  1. Remove a support of assembly knots of a door from its basis how it is described above.
  2. Unscrew two bolts TORX on 6 mm.
  3. Remove the lock.

 Councils: In a small series door-locks have been established without a synthetic covering. These locks are dismantled without removal of "a support of assembly knots» from a door.

At installation of a new operating bar between the cylinder of the lock and the door lock it is necessary to adjust its length. The length can be regulated by moving back the including plug on a hinge detail from outside the lock of an operating bar. Then the including plug again moves forward therefore the bar is fixed.

Dismantle of the external handle of a door

The one who performs this work on the mounted door, should possess quiet character and dexterous hands.

 PERFORMANCE ORDER

  1. Forward door: dismantle internal facing of a door.
  2. Cast away aside spring clips of both operating bars (they conduct to a key wedge), hang out operating bars.
  3. Through dredging on a door inside unscrew ahead on the handle of a door bolt TORX key Т25.
  4. Through a door box grope at height of a drum of the lock the small blocking lever and cast away it on 65 ° to back edge of a door.
  5. Now remove the door handle inside.
  6. Remove outside a drum of the lock and the external decorative panel. Thus slightly turn the panel.
  7. If it is necessary, disconnect a wire.
  8. Installation: it is necessary to understand an arrangement of details under the relation to each other in the dismantled condition. Otherwise гарантированно it will not be possible to establish deblocking lever.
  9. The lever деблокировки is inserted by the handle inclined back and leans back forward for fixing.
  10. The handle of a back door: dismantle and installation are similar, but fastening by two screws TORX – without the lever деблокировки.

Dismantle of a drum of the lock

 PERFORMANCE ORDER

  1. Dismantle the external handle of a door.
  2. Insert a key into a drum that at вытягивании a drum lock and spring plates have not dropped out.
  3. Wring out a lock ring on the back end of a drum of the lock.
  4. Remove a lead and a twisted spring, remember their position for the subsequent installation.
  5. Take out a drum of the lock from the decorative panel.
  6. At installation track that the closed tooth on a gear wreath of capture had on a hollow between a teeth of a gear wheel of the microswitch.
  7. New drum of the lock grease with a spray for rust and isolation removal.

Dismantle of glasses-lifts

 PERFORMANCE ORDER

  1. Dismantle door facing.
  2. Dismantle a support of assembly knots of a door. The door basis remains on the car.
  3. Door glass completely lower.
  4. Put a support of assembly knots of a door on a soft lining.
  5. Loosen the screw connection steklopodemnika/has flown down, lift glass and take out.
  6. Drill four fixing rivets window lifterа.
  7. Стеклоподъемник and the mechanism кривошипной handles represent the module and can be dismantled or replaced only together. Not so business is with the electric motor window lifterа. It it is possible to replace separately (the head Tools and devices).
  8. Installation: rivet window lifter, thus in the beginning put the bottom rivets.
  9. Adjust a window at doors.

Window dismantle at doors

Window dismantle at doors is described above. Besides, after installation adjust glass at doors (the following section).

Window adjustment at doors

Window adjustment in a forward door: the back edge of a window (1) forward doors should enters into a sealant (4) support of assembly knots of a door (2), and = 9 mm. Figure "3" designates a back rack of a door. The same concerns a first line of a window of a back door.

Adjustment of glasses in forward and back doors is carried out equally (in mirror reflexion).

 PERFORMANCE ORDER

  1. Glass in a forward door should enter the back edge (rack) into a sealant approximately on 9 mm. The same concerns glass in a back door that for a forward door.
  2. Above and glass ahead should be in parallel a sealant on all perimetre. In other words: it should not be warped in a doorway.
  3. If it is necessary, spend a felt-tip pen a line on back edge of a windshield (or on a first line of back glass) on distance to 9 mm from glass edge.
  4. Establish glass – watch parallelism of a line of a rubber sealant.
  5. Lift glass almost against the stop.
  6. Now check up, whether the contour of a sealant and a glass contour are parallel under the relation to each other.
  7. If is not present, ослабьте fastening of glass and adjust glass so that it became parallel to a sealant.

Shock-proof рейки

Shock-proof рейки are pasted to a door. About dismantle and installation see in the head ринее.